DEMI 400 Support Removal Machine
Clean your 3D Printed Parts faster
The DEMI 400 Automated Support Removal Machine is a software-driven system with patent-pending technology using agitated flow combined with advanced ultrasonics, heat, and specially formulated detergents for consistent, hands-free support removal.
Rely on the patent-pending solution for superior support removal for all 3D printed materials, including FDM, SLA, PolyJet, CLIP, and more.
Post Processing Solution
Support Material Removal
- Submersible system for the shop floor, with an envelope size to handle small parts in high volumes and medium sized parts.
- Patent-pending software, user-friendly hardware, and eco-friendly consumables works collectively to deliver exacting support removal while increasing the throughput of your production.
Software Driven
PostProcess has taken the guesswork out of post-printing by creating pre-programmed recipe formulations designed from data. Instead of trial and error resulting in scrapped parts or inconsistent results, you get the desired finish every time at the touch of a button.
Carefully controlling the system’s energy, speed, and direction, the Agitation Algorithm ensures your productivity is boosted by producing consistent end parts with no breakage. The software varies agitation intensities, temperatures, process time and other process factors to deliver the ideal finished part.
The PostProcess systems are enabled by a user-friendly interface powered by advanced industrial controllers from world-leader Beckhoff™, resulting in efficient use of your labour to drive volume production.
Paired with exclusive detergents, the right amount of time, and exact temperature based on the material and geometry of the 3D printed part, the DEMI 400 Support Removal solution delivers precise, hands-free support removal from 3D printed parts. Utilizing proprietary software, the machine combines multiple forms of customized agitation and optimized energy, and includes:
- Variable temperature (70-156°F)
- Programmable cycle time
- Proprietary Agitation Algorithms
Innovative Technology
The DEMI 400 Support Removal system integrates multiple technologies. Agitated flow is essential to effectively remove supports and is done with a ‘sink-float’ process to rotate parts throughout the chamber. This variable motion, combined with optimal energy delivery, detergent filtration and a powerful pump delivering strong flow agitation, results in fast and uniform support removal.
Thoughtful Design
The DEMI 400 Support Removal integrates a number of features for ease of use and integration into your operations, like noise reducing features for a low dBa. A fully insulated tank to keep temperature consistent for energy efficiency, basket to remove parts from the system and harness at the top of the unit, and ergonomically friendly tank orientation are just a few of the unique PostProcess features.
Consumables
All of the patent-pending engineered solutions have been developed for high-performance and optimized to use eco-friendly detergents and media. Detergents are available in pre-mixed 5 gallon and 55 gallon containers. Concentrated versions are also available.
DEMI 400 Support Removal Machine Features
AUTOMAT3D™ Software Features
- Variable temperature (70-158°F, 21-70°C)
- HMI enabled programmable cycle time
- Proprietary Agitation Algorithms
Hardware Features
- Piezo-electric ultrasonics
- Stainless steel envelope
- Magnetically driven pump
- Multi-configuration fixture
- Casters for easy installation
- Approximate Weight:
- 300 lbs. empty (136 kg);
- 470 lbs. full (213 kg)
Size and Weight
- Envelope:
- 13” L x 13” W x 13” H
(33 cm x 33 cm x 33 cm)
- 13” L x 13” W x 13” H
- Machine Footprint:
- 25” L x 33” W x 42” H
(63.5 cm x 83.8 cm x 106.6 cm)
- 25” L x 33” W x 42” H
Consumables
- Capacity: 15 Gallons (56 Liters)
- Detergent:
- PG1 for Polyjet
- PG1.2 for SLA, CLIP
- PG2 for FDM
Safety Features
- Emergency stop
- Auto power down
- Compliant with all OSHA regulations
Materials and Technologies
- FDM, Polyjet, SLA, DLP, CLIP
Electrical
- North America
- Voltage: 120V
- Amperage: 20A
- EU
- Voltage: 230V
- Amperage: 20A
Why you need a DEMI 400 Support Removal Machine
3 Advantages of using an automated Support Removal Solution for 3D printed parts
1. Consistent Results
PostProcess ensures that supports on every part are consistently and completely removed — no breakage and no missed supports. Reliability that each part will be identical all the time, every time.
2. Reduced Cleaning Time
Whether production is in the tens, the hundreds or the thousands, throughput is crucial. PostProcess reduces the cycle time for removing supports and eliminates the manual post-printing ‘bottleneck’.
3. Greater Productivity
The PostProcess DEMI 400 Support Removal machine can work on numerous printed parts simultaneously. Enabling companies to focus on higher-value activities.
Customer Ready Parts
Before & After photos of parts cleaned with the DEMI 400 Support Removal machine
Other Support Material Removal Machines to consider
PostProcess Machines in the Design and Production Series
VORSA 500 Support Removal
The PostProcess VORSA 500 in the fastest automated solution for production FDM 3D Printing support material removal and post processing
DyeMansion Powershot C
DyeMansion Powershot C is an automated 3D printed plastic part cleaning and powder removal solution for the additive manufacturing process
DEMI 800 Support Removal
The DEMI 800 Production Series 3D Printing Support Removal machine provides an envelope sized for a few large or several small 3D printed parts.
DEMI 4000 Resin Removal
DEMI 4000™ is the world’s only large scale software-driven 3D post-printing solution for high-volume stereolithography (SLA) production
DEMI 200 Support Removal
The DEMI 200 Production Series 3D Printing Support Removal machine provides an envelope sized for a few large or several small 3d printed parts.
